Battery materials from deep-sea resources?

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New research shows that polymetallic rocks found on the deep-ocean floor have the potential to supply hundreds of millions of tons of the metals needed for the production of batteries.

A peer-reviewed study, published in the Journal of Cleaner Production, shows a comparative lifecycle assessment of EV battery metal sources, quantifying the direct and indirect emissions and disruptions to carbon sequestration services realized in the mining, processing and refining of battery metals. `

Entitled Life Cycle Climate Change Impacts of Producing Battery Metals from Land Ores versus Deep-Sea Polymetallic Nodules, the paper starts with a demand scenario of producing four metals (nickel, cobalt, manganese, copper) to supply one billion 75kWh EV batteries with a cathode chemistry of NMC 811 (80% nickel, 10% manganese, 10% cobalt). It then compares the climate change impacts of supplying these four metals from two sources: conventional ores found on land and polymetallic rocks with high concentrations of four metals in a single ore, found unattached on the seafloor at 4-6km depth.

“We wanted to assess how metal production using either land ores or polymetallic nodules can contribute to climate change. Looking from mining to processing and refining, we quantified three indicators for each ore type: direct and indirect carbon-dioxide-equivalent emissions, disturbance of existing sequestered-carbon stores, and disruption of future carbon-sequestration services. These three indicators directly impact the remaining global carbon budget to stay below 1.5C warming,” explained the study’s lead author, Daina Paulikas, of the University of Delaware’s Center for Minerals, Materials and Society.

The study found that producing battery metals from nodules can reduce active human emissions of CO by 70-75%, stored carbon at risk by 94% and disruption of carbon sequestration services by 88%.

“Terrestrial miners are handicapped by challenges like falling ore grades, as lower concentrations of metal lead to greater requirements of energy, materials and land area to produce the same amount of metal. Furthermore, nodule collection has a relatively low energy, land and waste footprint compared to mining on land. When it comes to emissions, even when we assume a complete phase-out of coal use from electric grids powering terrestrial mines and plants, our model shows that metal production from high-grade polymetallic nodules can still retain a 70% advantage,” continued Paulikas.

“What happens to carbon sinks on land and on the seafloor used for metal production is another big part of the climate impact story,” added Dr Steven Katona, marine biologist and co-founder of the Ocean Health Index, who contributed to the study. “On land, carbon is stored in vegetation, soil and detritus. On the seafloor, carbon is stored in sediments and seawater. Producing metals for one billion EVs from land ores would disrupt 156,000km2 of land and 2,100km2  of seabed for deep-sea tailings disposal. Producing the same amount from nodules would disrupt 508,000km2  of the seafloor during nodule collection and 9,800km2  of land during metallurgical processing.

“Despite disturbing a larger area of the seafloor, metal production from nodules would cause much less carbon disruption. This is because seafloor sediments store 15 times less carbon per square kilometer than an average terrestrial biome and there is no known mechanism for disturbed seafloor sediment to rise to the surface and impact atmospheric carbon.

“In contrast, mining on land requires removal of forests, other vegetation and topsoil to access the ore, store waste and build infrastructure. In the process, we lose stored carbon and disrupt carbon sequestration services for as long as land remains in use, which can be as long as 30-100 years.”

The paper’s researchers found that polymetallic nodules could deliver metals for one billion EV batteries with up to 11.6Gt less of CO compared with terrestrial sources. This represents a significant potential saving given the remaining carbon budget of just 235Gt for a 66% probability of staying at 1.5°C global warming.

“We hope this work motivates others to dive deeper into supply chain analysis for the clean energy transition, and specifically to pay attention to the impacts of producing critical minerals like the ones we studied,” concluded Paulikas.

The researchers’ focus on climate change impacts builds on a larger study, Where Should Metals For the Green Transition Come From?, which compares a range of social and environmental impacts and was commissioned by DeepGreen Metals, a company seeking to collect polymetallic rocks to supply electric vehicles under a blockchain-enabled system to rent and reuse battery materials.

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