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Varibox CVT Technologies (Pty) Ltd

Dr. Jan Naude
Managing Director
Tel: +27 (11) 476 3285

Email: jnaude@varibox.com
Web: http://www.varibox.com

 

Varibox CVT Technologies is an intellectual property company specializing in the development and licensing of alternative positive drive CVT (Continuously Variable Transmission) concepts.
 

Naudic RotorCVT


The RotorCVT is a type of ratcheting CVT (Continuously Variable Transmission). It provides infinite small ratio changes and includes a geared neutral, which eliminates the need for a clutch or torque convertor. The RotorCVT provides a simple and robust design with a high mechanical efficiency. A prototype has been tested in an off-road vehicle. Current designs of the RotorCVT for small passenger vehicles indicate very significant benefits in terms of production cost and weight if compared to existing commercial CVT’s.


Applications include:
• Small and micro automobiles
• Outdoor power equipment
• Agricultural equipment
• Variable speed geared motors

Concept designs of the RotorCVT include a 90° configuration (right) and an in line configuration (left). Dimensions for a 100 N.m input RotorCVT are typically, Length: 466mm, Width: 354mm, Height: 355mm and therefore fits the design space available in small passenger vehicles.
 

 

 

 


A prototype of the RotorCVT is implemented in a small off-road vehicle and serves as proof of concept.

 

 

 

 

 

 

A fully functional model of a 90° configuration RotorCVT

 

 

 

 

 

 

 

 

The RotorCVT provide advantages in terms of:
• Fuel consumption reduction
• Reduced emissions
• Manufacturing cost reduction
• Transmission weight reduction

 

Naudic iCVT


Varibox CVT Technologies has developed a world first positive drive (not friction) iCVT (incremental Continuously Variable Transmission). It is a conceptual new (not adapted) CVT gearbox that accomplishes a positive mechanical drive at all times. Typical 78 ratios exist and ratio shifting is done under full load without any power/torque interruption while a positive mechanical linked drive is maintained at all times. A 150 kW prototype has been built, and implemented in a test vehicle. The iCVT variator has been tested to 600 N.m input torque.


iCVT Test Vehicle

 

 

 

 

 

 

Features:
• Pure mechanically positive drive even when shifting.
• Large number of ratios - typically78.
• Shift ratios under load with NO clutch or torque converter.
• No special materials or manufacturing processed needed.
• No Hydraulic control, thus no valve body or hydraulic pump if compared to existing CVT's or automatics.
• Complexity is rated as less complex that an automatic but more complex than a manual transmission.
• No Competition exists in high power automotive and truck markets.
• CVT capability at mechanical efficiency comparable to manual transmissions.
• The iCVT CONCEPT is patented in 13 countries.
• Can be scaled up or down to conform to any torque or power requirement.
• Reduced fuel consumption and emissions.
• Wide ration range, typically 6.5

Applications include:
• Passenger vehicle
• Trucks and busses
• Construction equipment

 


  Rocker pin chain

 

 

 

 

 

 

 

 

 

This presents the most recent iCVT design including an integrated shifting mechanism while using a silent (rocker pin) chain as main drive.

 

 

 

 

 

 

 

 

 

 

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